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  • Tray Making, Loading, Lamination and Cartoning Machine DPT420W+ZHJ200

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TrayMaking,Loading,LaminationandCartoningMachineDPT420W+ZHJ200

With easily visible open balcony design and modular concept, DPT420W+ZHJ200 is applicable to tray making and loading for vials, ampoule, injectables (powder), oral liquid or bigger size and special shape of trays for medical appliances, electronics (cells) and cosmetics. Shockproof vase-shaped pockets are suitable for injectables, ampoule and oral liquids. Driven by servo, it has realized intelligent integration, high-speed performance.
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Tray module

1. Main drive and main motor installed at the rear of the machine are easy to maintain. Transmission using synchro-belt reduces noise and oil pollution.

2. Workstation adjustment by handwheel equipped with digital position display.

3. Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material.

4. Traction mechanism independently controlled by servo motor yields stable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user’s blister size.

5. Packing material winding through air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials.

6. Force feeding by pick-and-place robot arm ensures accurate placement of the infeed without damaging blisters.

Carton module

7. Continuous Cartoner ZHJ200 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to a wide range of , blisters, drug bottles, ointments and other similar products.

8. It has fully automatic process of products conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production.

9. ZHJ200 adopts PLC, photoelectric detection, and HMI.

10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator.

11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

Parámetros

ModeloDPT420W+ZHJ200
Tray modulePunching speed10–30 cuts/min
Packaging materialPVC/PVDC Max. width: 420mm thickness: 0.15~0.50mm
Scope of applicationvials, ampoule, others on request
Main functionsheating-forming-detecting-laminating-punching-feeding-transmitting
Max. forming depth25mm (customizable≤45mm)
Max. forming area415×150mm
Stroke rangestandard≤150mm (customizable≤250mm)
Fuente de alimentación380V  50Hz
Potencia total12.5kw
Aire comprimido0.5~0.7MPa
Cooling water consumptiontap water circular cooling/chiller
Ruido40-70dB
Dimensiones (largo x ancho x alto)4800X1570X2100
Peso4000kg
Cartoner moduleCarton size(L×W×H)Max: 210×108×65mmMin: 70×20×16mm
Leaflet size(LxW)(100-180)x(100-280)mm
Leaflet quality60-65g/m2
Producción60-200 cartons/min
Potencia del motor principal2,2 kW
Motor frequency0-50Hz
CertificatesISO9001:2000; CE
Warranty1 year
Tray Making Loading Lamination and Cartoning Machine DPT420WZHJ200

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