Automatic Cartoner ZHJ-300

With intermittent motion, facial-mask cartoner ZHJ-100B through multiple servo feeding is a piece of high-tech equipment integrating photoelectric, pneumatic and mechanic features, applicable to packing medicine trays, facial masks (linings), drug bottles, cosmetics and other similar products into cartons. Stable and reliable process allows easy replacing and adjusting of different sizes of cartons, automatic leaflet folding, carton erecting, loading of products and leaflets, batch mark embossing, as well as carton sealing and discharging. A chain of autonomous protective devices ensures safe and effective operation. The machine can be integrated with tray making and loading machine, facial mask packing machine, filling machine, weight checker, cellophane overwrapping machine (stretch bander), case packer and other end-of-line packaging equipment to constitute a complete packaging line.

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ-400/500 is a new model independently developed by our parent company incorporating advanced technologies at home and abroad, a high-tech product integrating optoelectronics, pneumatics and mechanics. The prototype design was based on packing different sizes of bottles with leaflets, achieving highest packing speed of 300 cartons per minute. It is also applicable to bar-shape product, ointment or sachet loading and packing. Inline material transport and detection, carton pick-up, forming and delivery, material loading, batch mark embossing, tuck and flap locking (or hot melt gluing),empty cartonrejection and carton discharging.

Automatic Vertical Sealer and Shrink Wrap Machine S801+S5030L consists of an L-bar sealer and a heat shrink tunnel with high degree of automation and efficiency, widely used in mass production industries such as printing, color painting, greeting cards, photo albums, photo frames, electronics, daily chemicals, cosmetics.

TPZX-100L Lotion Cellophane Wrapping and Case Packing Production Line Parameters Model TPZX-100L Cartoner module Carton size(LxWxH) (80-200)x(30-120)x(25-100)mm Carton quality 300-350g/m2 white cardboard Leaflet quality 60-65g/m2 Output 40-80 cartons/min Total power 11KW Dimensions(LxWxH) 2920x1140x1880mm 5580x1440x1880mm(including lining mechanism) Weight 1500Kg Cellophane Wrapping module Bundle size(LxWxH) (50-220)x(30-130)x(20-60)mm Packaging materials BOPP/PVC Thickness:0.018-0.030mm Output 40-80 cartons/min Power supply 220V/50Hz 380V/50Hz Power 3KW Compressed air 0.6-0.8Mpa Dimensions 3980x900x1590mm Weight 800Kg All-in-one Case Packer module Case size(LxWxH) (300-550)x(200-400)x(200-350) customizable Robot arm packing speed 10 placements/min (related to palletizing layers) Power supply 380V 50Hz Power 8Kw Compressed air 0.6Mpa Dimensions 4400x2300x1860mm(for reference only) Weight 1200Kg Air pump Compressed air 0.5-0.8Mpa Flow ＞0.2m2 Motor frequency 0-50Hz Max. air consumption 500L/min Certificates ISO 9001: 2000; CE Warranty 1 year Description With automatic feeding, wrapping, cellophane folding, heat sealing, counting and tear tape attaching, Cellophane Wrapper is a bottom-sealing cellophane wrapper, widely used in 3D cellophane wrapping of single or multiple cuboid products in pharmaceutical, cosmetic, health care, food and other industries. Stable operation and firm smooth sealing make the products nicely presented, tamper-evident, and moisture-and-dust-proof. The machine will immediately upgrade the wrapped product to a higher class, increasing added value. Integrated with all-in-one case packer, it can achieve intelligent, digital, and net-worked production. Features Lotion cartoner module 1.With PLC+HMI, it is equipped with high end servo motors, featuring easy format change,fast speed, stable performance, and accurate position. It is intuitive to operate even by an inexperienced operator. 2.The cartoning speed and accumulated output will be shown on touch screen.Functions can be chosen manually and automatically. 3. Equipped with an automatic detection system, ZHJ-100B automatically detects and locates the shutdown for failures such as lack of materials, materials not in place, and inability to open the carton. 4. Fault alarm and corresponding maintenance methods will be shown on touch screen. Cellophane wrapper module This machine has incorporated advanced technologies abroad. With compact structure, it is easy to operate and service, suitable for overwrapping products of various specifications by changing only a few parts. It is applicable to large cuboid products, multiple overlapped products and the products requiring photoelectric tracking, such as packets of cigarettes, boxes of tea, boxes of chewing gum, medicines, cosmetics, and health products. All-in-one case packer module 1. PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing. 2. The stacking system can be adjusted according to the size of the case and stacking pattern. 3.Not less than 10 placements per minute for quick case loading. 4.Case erector driven by servo and case loader by four-axis Yamaha robot ensure stable and reliable process. 5. Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.

DPT420W+ZHJ300 Ampoule Blister Packing and Cartoning Production Line Parameters Model DPT420W-ZHJ300 Tray module Punching speed 10--35 cuts/min Max. forming area 415×240mm Stroke range standard≤60-150mm     （customizable≤240mm） Scope of application vials, ampoule, others on request Packaging materials PVC/PVDC Max. width: 420mm  thickness:0.15~0.50mm Max. forming depth 25mm (customizable≤45mm) Heating power PVC pre-heating plates: 2x5、Lamination heating:4KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner module Carton size(LxWxH) Max:210×108×65mm Min:70×33×17mm Leaflet size(LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 150-300 cartons/min Main motor power 2.2KW Motor frequency 0-50Hz Certificates ISO9001:2000;CE Warranty 1 year Description With easily visible open balcony design and modular concept, DPT420W+ZHJ300 is applicable to tray making and loading for vials, ampoule, injectables (powder), oral liquid or bigger size and special shape of trays for medical appliances, electronics (cells) and cosmetics. Shockproof vase-shaped pockets are suitablefor injectables, ampoule and oral liquids. Driven by servo, it has realized intelligentintegration, high-speed performance. Features Blister module 1.Main drive and main motor installed at the rear of the machine are easy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2.Workstation adjustment by handwheel equipped with digital position display. 3.Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4.Traction mechanism independently controlled by servo motor yields stable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5.Packing material windingthrough air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6.Force feeding by pick-and-place robot arm ensures accurate placement of blisterswithout damage. Cartoner module 7. Continuous Cartoner ZHJ300 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to a wide range of, blisters, drug bottles, ointments and other similar products. 8. It has fully automatic process of products conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ300 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

Single and Multiple Bundles Cellophane Wrapping and Case Packing Production Line Parameters Model  TPZX-100L Cellophane Wrapping module Bundle size(LxWxH) (50-220)x(30-130)x(20-60)mm Packaging materials BOPP/PVC Thickness:0.018-0.030mm Output 40-80 cartons/min Power supply 220V/50Hz 380V/50Hz Power 3KW Compressed air 0.6-0.8Mpa Dimensions 3980x900x1590mm Weight 800Kg All-in-one Case Packer module Case size(LxWxH) (300-550)x(200-400)x(200-350) customizable Robot arm packing speed 10 placements/min (related to palletizing layers) Power supply 380V 50Hz Power 8Kw Compressed air 0.6Mpa Dimensions 4400x2300x1860mm(for reference only) Weight 1200Kg Air pump Compressed air 0.5-0.8Mpa Flow ＞0.2m2 Motor frequency 0-50Hz Max. air consumption 500L/min Certificates ISO 9001: 2000; CE Warranty 1 year Description With automatic feeding, wrapping, cellophane folding, heat sealing, counting and tear tape attaching, the Cellophane Overwrapper is widely used in 3D cellophane wrapping of single or multiple cuboid products in pharmaceutical, cosmetic, health care, food and other industries. Stable operation and  firm sealing make the products nicely presented, tamper-evident, and moisture-and-dust-proof. The machine will immediately upgrade the wrapped product to a higher class, increasing added value. Features Cellophane wrapping module The machine has incorporated advanced technologies both home and abroad. With compact structure, T350A is easy to operate and service, suitable for overwrapping products of various specifications by changing only a few parts. It is applicable to large cuboid products, multiple overlapped products and the products requiring photoelectric tracking, such as packets of cigarettes, boxes of tea, boxes of chewing gum, medicines, cosmetics, and health products.  All-in-one case packing module 1.PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing. 2.The stacking system can be adjusted according to the size of the case and stacking pattern. 3. Not less than 10 placements per minute for quick case loading. 4.Case erecting and KDF placing are driven by servo and six-axis Kuka robot set for case loading ensures stable and reliable loading. 5.Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.

DPT420L+ZHJ300 Powder Injection Blister Packing and Cartoning Production Line Parameters Model DPT420l-ZHJ300 Blister module Punching speed 10--35 cuts/min Max. forming area 415×240mm Stroke range standard≤60-150mm     (customizable≤240mm) Scope of application vials, oral liquid, others on request Packaging machine PVC/PVDC Max.width:420mmthickness:0.15~0.50mm Max. forming depth 25mm(customizable≤45mm) Heating power PVC pre-heating plates 2x5KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner power Carton size(LxWxH) Max:210×108×65mm Min:70×33×17mm Leaflet size(LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 150-300 cartons/min (depending on blister size) Motor power 2.2KW Air pump Compressed air（MPa) 0.5~0.8MPa Flow >0.2m2 Power supply 380V  50Hz Motor frequency 0-50Hz Dimensions(LxWxH) 13300X1170X2100 Weight 6800kg Total power 19.6kw Max. air consumption 500L/min Certificates ISO9001:2000;CE认证 Warranty 1 year Description With easily visible open balcony design and modular concept, DPT420L+ZHJ300 is applicable to tray making and loading for vials, powder injection, and oral liquid. Shockproof vase-shaped pockets are suitable for injectables and oral liquids. Driven by servo, it has realized intelligent integration, high-speed performance. Features Blister module 1.Main drive and main motor installed at the rear of the machine areeasy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2.Workstation adjustment by handwheelequippedwith digital position display. 3.Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4.Traction mechanism independently controlled by servo motoryieldsstable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5.Packing material windingthrough air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6.Force feeding by pick-and-place robot arm ensures accurate placement ofblisterswithout damage. Cartoner module 7. Continuous Cartoner ZHJ300 is a high-tech photoelectric, pneumatic and mechanical machine, applicable toa wide range of, blisters, drug bottles,ointments and other similar products. 8. It has fully automatic process ofproducts conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ300 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.