Automatic Cartoner/Cartoning Packaging Machine ZHJ-400/500

With intermittent motion, facial-mask cartoner ZHJ-100B through multiple servo feeding is a piece of high-tech equipment integrating photoelectric, pneumatic and mechanic features, applicable to packing medicine trays, facial masks (linings), drug bottles, cosmetics and other similar products into cartons. Stable and reliable process allows easy replacing and adjusting of different sizes of cartons, automatic leaflet folding, carton erecting, loading of products and leaflets, batch mark embossing, as well as carton sealing and discharging. A chain of autonomous protective devices ensures safe and effective operation. The machine can be integrated with tray making and loading machine, facial mask packing machine, filling machine, weight checker, cellophane overwrapping machine (stretch bander), case packer and other end-of-line packaging equipment to constitute a complete packaging line.

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ300 is a new model independently developed by our parent company, a high-tech product integrating technologies of photo electronics, pneumatics and mechanics. The design prototype is based on packing multiple sizes of bottles and leaflets, with maximal cartoning speed of 300 cartons per minute. It is also applicable to automatic loading and cartoning of bar-shape products, ointments and sachets. Inline material conveying and inspection, carton pick-up forming and conveying, material feeding, batch mark embossing, top and bottom tuck in locking (or hot melt gluing), empty carton rejection and final product discharging are all processed automatically.

DPT420W+ZHJ300 Ampoule Blister Packing and Cartoning Production Line Parameters Model DPT420W-ZHJ300 Tray module Punching speed 10--35 cuts/min Max. forming area 415×240mm Stroke range standard≤60-150mm     （customizable≤240mm） Scope of application vials, ampoule, others on request Packaging materials PVC/PVDC Max. width: 420mm  thickness:0.15~0.50mm Max. forming depth 25mm (customizable≤45mm) Heating power PVC pre-heating plates: 2x5、Lamination heating:4KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner module Carton size(LxWxH) Max:210×108×65mm Min:70×33×17mm Leaflet size(LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 150-300 cartons/min Main motor power 2.2KW Motor frequency 0-50Hz Certificates ISO9001:2000;CE Warranty 1 year Description With easily visible open balcony design and modular concept, DPT420W+ZHJ300 is applicable to tray making and loading for vials, ampoule, injectables (powder), oral liquid or bigger size and special shape of trays for medical appliances, electronics (cells) and cosmetics. Shockproof vase-shaped pockets are suitablefor injectables, ampoule and oral liquids. Driven by servo, it has realized intelligentintegration, high-speed performance. Features Blister module 1.Main drive and main motor installed at the rear of the machine are easy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2.Workstation adjustment by handwheel equipped with digital position display. 3.Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4.Traction mechanism independently controlled by servo motor yields stable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5.Packing material windingthrough air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6.Force feeding by pick-and-place robot arm ensures accurate placement of blisterswithout damage. Cartoner module 7. Continuous Cartoner ZHJ300 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to a wide range of, blisters, drug bottles, ointments and other similar products. 8. It has fully automatic process of products conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ300 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

This easily visible open balcony design, multi-lane pre-stacking mechanism, and PLC + HMI with imported electronic components and servo drive enable high-speed bundling, stable operation and easy format changeover. The machine is mainly used in wrapping and bundling of carton-packed products in food and Cosmetic industries.

HRG provides customized services for clients in medical service, robotics, warehousing and logistics industry and light industrial sector. Options include robot navigation solutions, robot chassis design, and mobile chassis for outdoor robots.

Automatic Vertical Sealer and Shrink Wrap Machine S801+S5030L consists of an L-bar sealer and a heat shrink tunnel with high degree of automation and efficiency, widely used in mass production industries such as printing, color painting, greeting cards, photo albums, photo frames, electronics, daily chemicals, cosmetics.

K600B+KZF550R3 Flim Bundling and Case Packing Production Line Parameters Model K600B+KZF550R1 Bundler module Bundle size(LxWxH) Max:250x180x120mm Min:100x80x60mm Packaging materials PE Width:45-80mm Thickness:60-80mm Output 25-35 bundles/min Power supply 220V/50Hz Power 5KW Compressed air 0.6-0.8Mpa Dimensions 2900x1200x1830mm Weight 1200Kg All-in-one Case Packer module Case size(LxWxH) (300-550)x(200-400)x(200-350) customizable Robot arm packing speed 10 placements/min (related to palletizing layers) Power supply 380V 50Hz Power 8Kw Compressed air 0.6Mpa Dimensions 4400x2300x1860mm(for reference only) Weight 1200Kg Air pump Compressed air 0.5-0.8Mpa Flow ＞0.2m2 Motor frequency 0-50Hz Max. air consumption 500L/min Certificates ISO 9001: 2000; CE Warranty 1 year Description Easily visible open balcony design, multi-lane pre-stacking mechanism, and PLC + HMI with imported electronic components and servo drive enable high-speed bundling, stable operation andeasy format changeover. The machine is mainly usedin wrapping andbundling of carton-packed products in food and pharmaceutical industries.  All-in-one Case Erector Loader Sealer KZF-550R1 incorporates advanced technologies both home and abroad. Automatic stacker, case erector driven by servo, loader by Kuka robot, and sealer are integrated in one machine, with a PLC+HMI operating system.Applicable to automatically packing various sizes of products, the machine can be used solo or integrated with the proceeding packing machine to form a packaging line. The machine stacks and collates the cardboard blanks (KNF) according to the required numbers of products to be packed. The Kuka robot arm will pick and place the product into the case after stacking andcase will be sealed after loading. The machine can be equipped with conveyor roller as per customer’s requirement to be integrated with labeling machine and strapping machine. Features Bundler module 1.State-of-the-art design of structure andelectronic control system. Mainservo drive insulated from operation area. GMP compliant. 2. Advancedheat-sealing mechanism, perfect non-overlap PE film hot melt sealing, and double filmreelingstructure savepacking materials and reduce cost. 3.Multi-lane pre-stacking mechanismsubstantially increases the speed of cartongrouping and collating wherebythe feeding speedcan reach 200-400 cartons/minutes in theproceeding stage. Bundling speed is not less than 40 bundles/minute. 4.Bundling strength is adjustable. Changing products andadjusting machine is easy. Format changeover and machine adjustment take less than 10 minutes. All-in-one case packer module 1.PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing. 2.The stacking system can be adjusted according to the size of the case and stacking pattern. 3. Not less than 10 placements per minute for quick case loading. 4.Case erecting and KDF placing are driven by servo and six-axis Kuka robot set for case loading ensures stable and reliable loading. 5.Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.